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MIMIT · STEP · Industrial research & experimental development

FLINT

Federated Learning for INdustrial Twins

Connecting local learning, secure model aggregation and adaptive Digital Twins in edge-based environments

UNINA Principal Investigator · Francesco Piccialli

FLINT project illustration connecting edge AI, industrial systems and Digital Twins
Project illustration · TRL 7 is a target for validation, not a claim of achieved maturity.
Programme
MIMIT · STEP / EU co-financing
Planned duration
36 months
Partnership
TPS · UNINA · OPIWARE
Validation target
TRL 7
The challenge

Industrial twins that learn across data boundaries

FLINT addresses the combination of distributed industrial data, limited edge resources and the need for adaptive Digital Twins. Its platform is designed to train models locally and coordinate their updates, rather than transferring raw operational data to a central training repository.

Federated learning is connected to Digital Twins that use learned predictions and new observations to update their state. The project brings together TPS for platform requirements and edge infrastructure, UNINA / M.O.D.A.L. for federated algorithms and privacy mechanisms, and OPIWARE for Digital Twin integration and operational validation.

Planned platform architecture

Local data, coordinated intelligence

An explanatory view of the intended components and information flow, based on the project work plan.

Local site APhysical system + edge learner

Local observations and training data

Raw data stays at the site
Local site BPhysical system + edge learner

Heterogeneous devices and data

Raw data stays at the site
Local site CPhysical system + edge learner

Site-specific operating conditions

Raw data stays at the site
Model updates · Protected aggregation · Model redistribution
UNINA / M.O.D.A.L. · OR2Federated algorithms & secure aggregation

Heterogeneity · Robustness · Privacy–utility trade-offs

Model services, observations and feedback
Adaptive Digital TwinsMonitoringPredictionDecision support
Conceptual architecture of the planned FLINT platform. The work programme treats privacy protection, model quality and deployment efficiency as properties to be evaluated.
UNINA / M.O.D.A.L. · OR2

The scientific core: federated algorithms and secure aggregation

The group’s industrial-research objective spans the full project. Its work combines algorithm design, robust protocols, privacy mechanisms and experimental validation.

Task 2.1 · M1–M12

Learn under heterogeneity

Study algorithms for non-IID data, limited edge resources and variable connectivity. Compare accuracy, communication cost and computational requirements.

Task 2.2 · M6–M18

Build robust aggregation

Implement federated protocols and investigate aggregation strategies, including weighted and clustered approaches suited to heterogeneous data and models.

Task 2.3 · M12–M24

Evaluate privacy mechanisms

Investigate differential privacy and secure aggregation, together with threats such as membership inference and model inversion. Quantify protection rather than assuming it follows from decentralisation.

Task 2.4 · M24–M36

Validate reproducibly

Compare solutions using public and synthetic benchmarks, varying federation size, data heterogeneity and privacy settings. Produce experimental code and validation evidence.

Tasks and month ranges follow the project proposal, OR2. They describe the planned work rather than completed milestones. The scope is also reflected in the public UNINA research notice.

Consortium responsibilities

Five connected research and development objectives

OR1TPS · Industrial research

Requirements & logical architecture

Define technical-scientific requirements, platform components and functional specifications.

OR2UNINA · Industrial research

Federated algorithms & secure aggregation

Develop and validate the learning protocols and privacy mechanisms.

OR3OPIWARE · Industrial research

Adaptive Digital Twins

Integrate distributed AI with twin models, interfaces and adaptation mechanisms.

OR4TPS · Experimental development

Edge infrastructure & orchestration

Develop the testbed, node management and federated orchestration.

OR5OPIWARE · Experimental development

Operational validation

Evaluate the integrated platform in productive environments and demonstrators.

Evaluation and intended impact

From controlled experiments to operational evidence

FLINT targets applications in manufacturing, energy and healthcare. The planned validation examines predictive quality, efficiency, robustness and privacy at the algorithm level, then the behaviour of the integrated edge and Digital Twin platform.

Expected outputs include a federated-protocol library, privacy modules, reproducible benchmark experiments, adaptive twin prototypes and an integrated testbed. TRL 7 is the project’s validation target, to be assessed through operational evidence and demonstrators.

Related MODAL research

Federated Learning in depth

Discover the methods and publications behind the group’s research direction

Explore FL at MODAL →